Product : DRY MIX PLASTER / MORTAR Back To top

  “DRY MIX PLASTER/MORTAR” manufactured with special facilities on batching and blending of all necessary ingredients such as cement, sand lime, pozzolanic and polymers in highly controlled process. It requires only additional portable water mixed with simple mixer to produce high quality fresh mortar/plaster. This technology overcomes the deficiency of job-site mixed mortars &  increases the construction productivity as well as substantial enhancement on building quality (simple mix and apply operations) resulting into quite versatile construction. It contains major brand OPC 53 grade cement which develops fast strength to interior and exterior surface and provides smooth even finish.

 

 

 

 

 

 

 

 

 

 

 

We are offering Dry Mix Plaster/Mortar with following grade, which is confirming Indian & other relevant standard.

 

1.      SUPER SPECIAL GRADE

2.      SPECAIL GRADE

3.      REGULAR

 

PLASTER COLOUR SHADES AVAILABLE:-

1.    GREY  2. GREEN  3. RED  4.  BROWN  5. BLACK  6. YELLOW 

 

 

 

COMPARISION CHART :  

 

SUBJECT

 

ON-SITE PLASTER

 

DRY MIX PLASTER/MORTAR

NO. OF PROCESSES

Comparatively more (sand screening, cement mixing, water measurement, etc)

Comparatively less ( just add water with contents)

WORK TIME

More than ready mix

Reduces 1/3 time

QUALITY

Comparatively low ( as sand contains dust or clay )

Comparatively more ( as sand is screened and dried)

MATERIAL RATIO

Not as per standard

As per standard (of approved quality)

LABOUR

More no. of labours required at each stage

Comparatively less no. of labours

STORAGE

Huge and specific storage required

Ready bags (40 kg) available; easy to store.

FINISHING

It results into rough surface

It results into smooth surface

CONSISTENCY

Not maintained

Maintained

STRENGTH

Bonding and strength is less and cracks easily get develop

It has perfect bonding, free from cracks and more durable.

WASTAGE

More wastage

Rebound loss is less

SHRINKAGE AND LEAKAGE

More likely to occur

Less chance of occurrence due to high quality processed sand.

WEIGHMENT

Mix is prepared manually by labours so exact ratio is not maintained.

Mix is prepared in exact proportions processed by machines.

 

Product : BLOCK FIX Back To top

Stallion Block Fix is a versatile jointing material specially designed to provide stronger and much durable bonding between blocks. The chemical combination enables this mortar to more compact, thinner and more versatile. It is pre- mixed, easy to use, interlocking blocks making the bond tougher and durable. Stallion Blockfix is high adhesive strength mortar and improves overall masonry strength and load bearing capacity. Eliminates lengthy process of site mixing, transport and storage of all individual materials

 

   

 

 

 

 

 

 

 

 

 

 

  BENEFITS :

·         Premix and ready to use

·         Eliminates site mixing procedures

·         No water curing required at sites

·         Superior flow ability and water resistant properties.

·         Less chances of efflorescence due to processed raw materials.

·         Less quantity of mortar required compared to conventional mortar.

·         It is highly adhesive, improves overall masonry strength and load

          bearing capacity.

 

TECHNICAL SPECIFICATIONS :

 

Appearance

Free Flowing Powder

Colour

Grey

Water Demand

20-30%

Workability

Very Good

Hard Dry

24 hrs.

Pot Life

Approximately 2 hrs @ 27 C

Self Curing

Yes

Tensile Adhesion Strength @28 days

8 N/Sq.mm

 

Temperature: 23 C - 27 C and Humidity: 45-55%

 

APPLICATIONS :

              Blockfix is an ideal product for use in placement of  :-

·         AAC blocks

·         CLC blocks

·         Flyash bricks and blocks

·         Hollow blocks

 

Product : TILE FIX Back To top

Stallion tile fix is a general purpose ready to use tile adhesive suitable for both interior as well as exterior tiles placement on floors and walls. It provides excellent adhesion between tile and substrate. 

Tile adhesive suitability, performance and specification depend on:-

(a)  Porosity/Density of tile to be fixed,

(b) The nature, surface and location of the background where the tile/slab is to be fixed.

 

 

 

 

 

 

 

 

 

 

STANDARD TILE FIX

 Stallion standard tile fix show improved adhesion. Generally used for the tile porosity of greater than 3 percent and sound mineral substrate. Standard tile adhesive will be suitable for most ceramic (that is non-vitrified) tiles and the majority of porous stones and backgrounds.-

·         Small to medium sized earthenware tiles

·         Stoneware tiles

·         Ceramic tiles 

·         Quarry tiles

·         Non-vitrified Tiles/Vitrified Tiles

·         Granite etc.

PREMIUM TILE FIX

 Stallion premium tile fix is a polymer modified high quality mineral adhesive with good adhesion to all substrates and higher deformability. It is generally used for the tile porosity of less or equal to 3 percent. Premium adhesive will be suitable for vitrified/fully vitrified tiles, dense and large dimension tiles (slabs), and where background and location is especially demanding. Following when substrate is subject to certain degree of shrinkage and deformation movement:-

·         Porcelain tiles (water absorption < 0.1%)

·         Natural stone tiles in all format.

·         Vitrified/fully vitrified

·         New tiles on existing mosaic or vitrified/ceramic

·         Marble tiles etc.

 

ADVANTAGES

 

·         Easy to use & cost effective

·         Self-priming

·         Used on bathroom and kitchen  floors.

·         Water repellent

·         High adhesive strength when cured.

 

·         Bed thickness – 3 to 5 mm.

·         Flexible to vibratory moments.

·         Long term durability and service         life regardless of surface.

·         Saves time and Increase productivity

 

 

PACK SIZE :  Available in 25 kg bags

STORAGE   :   Store in dry & ventilated place conditions between 40°F and 80°F in original                               unopened. Shelf life under these conditions is 12 months. Keep away from direct                         sunlight.            

COVERAGE :   Approx, 90-100 sq ft is covered by a bag of 25 kg for 3 mm thickness. (Depends                          upon the type of substrate & thickness)

POT LIFE    :   1 Hour.

INSTRUCTION FOR USE

 

SUBSTRATE PREPARATION:

  •  Remove loose particles, dirt, grease and traces of foreign material from the surface, if  necessary by using wire brush, water jetting, mopping etc.
  •  Wet the surface if surface is dry.
  •  Tiles shall be clean, dust free and dry while using.

 

MIXING METHOD

 

  •   Pour the contents of tile fix mortar in tray/container and add water (i.e.5-6 liters for 25 kg bag).
  •  Mix thoroughly until a lump free homogeneous paste is obtained; allow stand for 5  minutes, re-stir and then apply with a    thickness of 3 mm to the substrate. (Machine mix  is preferable). The resultant paste remains workable for about 1 hour.

 

 TILING

  • Spread the mixed adhesive to a thickness of approx. 3-5 mm & comb with a notched trowel.
  • Fix the tile on prepared layer; care should be taken about proper adhesion. Tile should be  fixed before the surface is dry. Place tile within 10 min of application of tile fix and press  firmly with twisting moment.
  • The mixed mortar should be used maximum within 1 hour.
  • Use damp cloth to remove excess paste from tile surface.
  • Do not disturb tiles setting for first 24 hours.

 

 

 

CURING TIME

  • Substrate is set after approx. 24 hours till then do not disturb.

 TECHNICAL SPECIFICATION

 

Bulk Density

1450-1550 Kg/Cum

 

Water Powder Ratio

0.25

 

Pot Life

1 hour

 

Open Time

30 Min

 

Adjustable Time

30 Min

 

Subsequent Usage Time

24 Hours

 

Compressive Strength @ 28 days

6-7 N/sq mm

 

Slip Resistance @ 20 Kg/sqm

0 mm

 

Coverage @ 3 mm per Kg

4 Sqft

 

     1.      Tensile Adhesion          Strength

Standard Tile Fix

Premium Tile Fix

Dry Condition (at 14 days)

750 N

-

Wet Condition (at 7 days)

450 N

-

   2.      Shear Adhesion (Min)

 

 

Dry Condition (24hrs)

2.5

4

Dry Condition (14 days)

8

10

Heat Aging Conditions (28 days)

4

5

Wet Conditions (28 days)

4

5

         

 PRECAUTIONS

  •    Do not use directly on metals or plastic substrates.
  •    Grouting should not be done for at least 24 hours
  •    Do not use directly on hydrated limes/wood/paint surfaces.

 SAFETY DIRECTIONS

  •    Care should be taken regarding dust inhalation and avoid contact with eyes    or face.
  •    Wear hand gloves to avoid direct contact to skin during application.
  •    Keep out of reach of children